Construction plan
This will be the last post in this series. The design of QUIDNON is far enough along to start entering actual engineering drawings into CAD. The plan is to use an NC mill to cut out quite a lot of the plywood shapes. To be sure, there will still be some pieces that will end up being precision-fitted using a Sawzall and a grinder. The main assembly technique is what's known as “glue and screw”: some piece of the hull is covered with a thin layer of epoxy, and the next piece is laid over it and screwed down using square-drive stainless steel screws. Each piece to be screwed on is pre-drilled with countersink holes, so that the screws pull the pieces together very tight, squeezing out excess epoxy and creating a very tight bond. Once the plywood shapes are cut out, construction will proceed roughly as follows. 1. On a large flat surface (preferably a hangar of some sort, with a concrete floor), the outer layer of panels that will make up the perfectly flat deck will be laid out, inner...